In the past, when large batches of chemicals had to be mixed manually, the results were not as good as they should. The substances that resulted after the combination were many times inconsistent. Today, with the use of the inline mixing technology, the emulsions are becoming better. The computerized machines can be very efficient, saving a lot of money in transports and production. At first static mixers were used, and later everything was becoming automated, speeding up production in this way.
In emulsions, there is always a large amount of water and the amount can reach ninety percent, many times. Obtaining a better blending may not be the only important thing, because storage space must also be seen as an important factor. There can be a lot of problems because of the lack of space, but bad transportation can also create issues, as it can degrade the emulsions.
The cost of moving the chemicals is usually high and this is the reason for which many companies who work with large quantities of liquids may have to keep them in storage for a long time. Storing the emulsions too long can transform the storage space into an environment that will be good for bacteria growth. In order to change this, the experts have decided to follow the technologies used in the textile industry, like static mixing and continuous blend (inline mixing).
The main advantage of static mixers is that moving parts are nonexistent in them. The creation of the first static mixer happened in 1960. The particles from the substances are divided until they are very small. Once the desired dimension has been reached, the parts can come together. Many divisions can be made until the particles are small enough to join. With the use of baffles, the streams are divided multiple times, creating a consistent mix.
When it comes to continuous blend, it began to be used in 1990. A continuous blend is actually a static mixer that was encapsulated into an automated device. In order to function, the system must contain the following: a pump that is automated and flowmeters.
The components required for making the system function can be selected according to the number of chemicals that are used and the required volume. The parts that are used in the textile industry and in other industries are: inline heaters, static mixers, mass flowmeters, programmable logic controllers and progressive cavity pumps.
The quantity of every substance that is forced in the mix is managed by mass flowmeters, which can also provide various details for the substance, such as density or temperature. For handling the movement of the chemicals, the progressive cavity pump can be of great help. There are many substances that can be controlled by a progressive cavity pump and these products can be abrasive fluids, but also clear liquids.
Due to the latest technologies, the old static mixers have been converted to automated systems, like inline mixer mixers. The automated equipment can be the best option for making complex chemical substances, as they can create better emulsions.
In emulsions, there is always a large amount of water and the amount can reach ninety percent, many times. Obtaining a better blending may not be the only important thing, because storage space must also be seen as an important factor. There can be a lot of problems because of the lack of space, but bad transportation can also create issues, as it can degrade the emulsions.
The cost of moving the chemicals is usually high and this is the reason for which many companies who work with large quantities of liquids may have to keep them in storage for a long time. Storing the emulsions too long can transform the storage space into an environment that will be good for bacteria growth. In order to change this, the experts have decided to follow the technologies used in the textile industry, like static mixing and continuous blend (inline mixing).
The main advantage of static mixers is that moving parts are nonexistent in them. The creation of the first static mixer happened in 1960. The particles from the substances are divided until they are very small. Once the desired dimension has been reached, the parts can come together. Many divisions can be made until the particles are small enough to join. With the use of baffles, the streams are divided multiple times, creating a consistent mix.
When it comes to continuous blend, it began to be used in 1990. A continuous blend is actually a static mixer that was encapsulated into an automated device. In order to function, the system must contain the following: a pump that is automated and flowmeters.
The components required for making the system function can be selected according to the number of chemicals that are used and the required volume. The parts that are used in the textile industry and in other industries are: inline heaters, static mixers, mass flowmeters, programmable logic controllers and progressive cavity pumps.
The quantity of every substance that is forced in the mix is managed by mass flowmeters, which can also provide various details for the substance, such as density or temperature. For handling the movement of the chemicals, the progressive cavity pump can be of great help. There are many substances that can be controlled by a progressive cavity pump and these products can be abrasive fluids, but also clear liquids.
Due to the latest technologies, the old static mixers have been converted to automated systems, like inline mixer mixers. The automated equipment can be the best option for making complex chemical substances, as they can create better emulsions.
About the Author:
Quadro Ytron technology provides processing solutions including the most innovative mixing equipment and high speed disperser equipment for all industries. Whether you company is in the pharmaceutical, chemical, cosmetic or food industries we have a solution for you.
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